Subcontracting program - precisions wire deformation

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Contact:

  Subcontracting program 
precisions wire deformation
Hubert Breitler
Tel.: +43 / 3862 / 20 8062
Fax. +43 / 3862 / 20 7540
hubert.breitler@bohler-edelstahl.at

 

Subcontracting program „precisions wire deformation“:

  • Pickling
  • Heat treatment
  • Wire drawing
  • Roll wire flat, roll forming
  • Grinding
  • Draw peeling
  • Judge/cut into lengths
  • Removal cut
  • End processing
  • Check

Pickling

  • Dig pickling of steel parts
  • Continous pickling of wire and edge wire < 30 mm² cross-sectional area

Heat treatment

  • Vacuum- and protectivagas-glowing in pot- and hat furnaces
  • Harden and temper of round- and edge dimensions (< 20 mm² cross-sectional area) in rings

Wire drawing

  • Drawing wire in size range  0,6 – 16 mm respectively  edge dimensions
  • Drawing wire to rod in size range  0,8 – 16 mm

Roll wire flat/roll forming

  • Rolling of edge dimendions until 40 mm² cross-sectional area from cross section area in round and edge

Grinding

  • Grinding rods in size range  4,5 – 30 mm
  • Grinding and polishing rods in size range 2 – 30 mm

Draw peeling

  • Draw peeling (peeling) wire in size range 4,5 – 15 mm

Judge/cut into lengths

  • Judge and cutting wire to rods in size range 0,8 – 17 mm

Removal cutting

  • Removal cutting rods in size range 2 – 50 mm

End processing

  • End cutting, plotting and/or chamfer rods in size range 4 – 13 mm with chamfer angle 30° or 45°

Check

  • Surface testing rods with eddy-current in size range 2 – 20mm
  • Cross-section testing rods with ultrasound in size range 5 - 13,5 mm

Bar:

Wire:


embodiment  size in mm  tolerance 

Wire

drawn
Ø  0,6 - 16 >= 9
draw-shaved
Ø  4,5 - 15 >= 11
edge- and profildimensions drawn
4 edge  1,5 - 8,0
6 & 8 edge 1,5 - 10,0
width  1,0 - 8,0 >= 9
size 0,5 – 5,0
width:size = max. 6:1
edge- and profildimensions rolled
until 40 mm² cross-section >= 9

Bar

drawn bars
Ø  0,8 - 16 >= 9
grounded bars
Ø  4,5 - 30 >= 7
grounded and polished bars
Ø  2 - 30 >= 6
edge dimensions in bars
4 edge 1,5 - 8,0
6 & 8 edge  1,5 - 10,0
width  1,5 - 5,0 >= 9
size  1,5 - 8,0
edge:size = max. 6:1
flat bars
Ø  0,8 - 17
end processing
Ø  4 - 13,  30° or 45°
detaching and cutting
Ø  2 - 50
check
eddy current Ø  2 - 20
ultrasonic Ø  5 - 13,5


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